Case Studies

Delivering End-to-End Automation for the Power & Biotech Sector

Project Overview UL Systems & Controls  Pvt. Ltd. successfully executed a 1 x 2.9 MW Power Plant project in the biotech sector, delivering a reliable and efficient automation solution tailored to the client’s operational needs. Scope of Work The project involved: Implementation of Honeywell Experion PlantCruise DCS Integration of Honeywell Field Instrumentation Engineering, installation, and […]

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Successful Integration of Anybus Communicator ABC3000-A with Mettler Toledo Weighing Scale and Siemens HMI

1. Introduction In modern industrial automation, seamless communication between heterogeneous devices is essential. This case study explores the successful integration of a Mettler Toledo weighing scale (Modbus ASCII over RS232) with a Siemens HMI (Profibus-based PLC network) using the Anybus Communicator ABC3000-A. The application is focused on an Armature Varnishing Machine, where varnish application depends

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How UL Group Simplified Legacy System Upgrades with Modular Wiring Solutions

UL Modular Wiring Solutions: Revolutionizing Automation Connectivity In today’s rapidly evolving industrial landscape, upgrading legacy systems can often feel like a daunting task, especially when it involves complex wiring, extensive downtime, and a high risk of human error. At UL Group, we’ve turned this challenge into an opportunity for innovation with our Modular Wiring Solutions.

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Bridging Industrial Protocols, PROFIBUS to RS-485 Integration Made Easy

Project Summary UL Group recently accomplished a major milestone in industrial communication by enabling seamless data exchange between a Siemens PLC (PROFIBUS Controller) and a legacy Serial Display (RS-485), with the help of the Anybus ABC3000-A gateway. This achievement demonstrates how modern gateways can unlock new levels of connectivity in brownfield environments, without the need

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Advancing Automation in the Chemical & Bio Energy Industry

We are proud to share the successful completion of a key automation project in the chemical sector – the Arupara H₂S Removal Plant. This milestone reinforces our position as a leading solutions provider in the Chemical & Bio Energy industry. Project Scope & Details: At the heart of this project lies the implementation of the

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Optimizing PROFINET Networks: A Success Story from a Leading Copper Production Facility

Introduction In the fast-paced world of copper production, every second counts. At one of India’s largest copper production facilities, where molten copper flows like liquid fire, maintaining seamless automation is critical. However, the facility was facing persistent communication breakdowns in its state-of-the-art PROFINET network, impacting productivity and quality. That’s when UL Group stepped in with

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Control System Implementation for a Leading Packaging Films Manufacturer in Panipat

Introduction In the ever-evolving field of packaging solutions, one of the prominent manufacturers in Panipat stands out with a diverse product range that includes packaging films, chemicals, aseptic liquid packaging, holography, and printing cylinders. This manufacturer is also known for producing poly-condensed polyester chips, a crucial component in the packaging industry. Customer Requirement Customer requires

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Strengthening the PROFIBUS Network in the Paint Shop of an Automobile giant.

Introduction A leading German automotive company, renowned for its luxury automobiles, buses, coaches, and trucks, has a significant presence in India. Celebrating a milestone anniversary, the company has been at the forefront of the luxury car market in the country. With over 130 years of innovation in the luxury automobile industry, it remains a global

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Y-Link Profibus Diagnosis in the Paper Industry

Background Our client, a leader in the paper production sector, is recognized for utilizing advanced technology and eco-friendly practices. Their plant uses 100% wastepaper in production, saving 10 million trees annually. Equipped with a $35 million treatment system, they are committed to environmental sustainability. The plant’s machinery consists of valves and sensors connected to modules

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Upgrade Your Industrial Connectivity with Anybus Wireless Bolt II!

Introducing Anybus Wireless Bolt II – the solution that transforms industrial connectivity by eliminating cables and boosting precision. Here’s why it’s a game-changer: 1. Built Tough for Industry: Anybus Wireless Bolt II is designed to withstand tough industrial environments. It connects your machines reliably and seamlessly, even in challenging conditions. 2. Efficient Wireless Roaming: With

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